Slideway Refurbishments
Restore Precision and keep your CNC machinery running at its best with our comprehensive slideway refurbishment services. From turcite replacement to full machine rebuilds, we deliver precision and accuracy. Contact us today to get started!
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Precision, Reliability, and Expertise
At Dolby Machine Tool Solutions, we have successfully carried out numerous Machine Slideway Refurbishments, ensuring that your CNC machinery remains in optimal condition. Whether you need a single component serviced or require a full rebuild of your entire Machine Slideway system, our expert team is equipped to handle it all.
We specialise in diagnosing and resolving issues with your machine slideways, helping to restore precision, efficiency, and longevity to your equipment. Our comprehensive refurbishment service is tailored to meet your machine’s specific needs, ensuring a high-quality result.
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Common Machine Slideway Issues & Solutions
One of the most common problems with machine slideways is accuracy issues, often caused by clogged oilways. This lack of lubrication can result in excessive wear on the turcite, which is the material used for the slideways. Without proper lubrication, the turcite wears down quickly, leading to decreased accuracy and performance.
At Dolby Machine Tool Solutions, we are experts at identifying and resolving these types of issues. If you notice a decrease in accuracy, we can clean the oilways, replace the turcite, and get your slideways working as they should, with smooth movement and optimal performance.
Machine Slideway Refurbishment Full Package
Our Machine Slideway Refurbishment service is a comprehensive process designed to restore your slideways to peak condition. Here’s what you can expect from our full refurbishment package:
Disassembly
The first step is to disassemble the axis of the machine, carefully removing any components that require servicing.
Transportation to Our Workshop
After disassembly, the components are transported to our fully equipped workshop where we begin the refurbishment process.
Removal of Old Turcite
The old turcite is carefully removed to prepare for the installation of the new material. This ensures that there is no residual damage or wear that could impact the new turcite.
Fitting of New Turcite
We install the new Turcite and allow adequate time for proper adhesion, ensuring the success of the grinding process.
Grinding and Milling of Oilways
After the new turcite is fitted, we grind the surface to achieve the perfect finish. New oilways are milled into the turcite to provide effective lubrication, preventing future wear.
Hand Scraping for Accuracy
We carry out hand scraping to achieve the best possible accuracy for your machine slideways. This manual process ensures the highest level of precision for your machine’s movements.
Maintaining Original Accuracy
Our goal is to maintain the accuracy produced by the original machine builder. For example, we strive for accuracy of under 10 microns in 300mm on all axes that are reground. The final accuracy is subject to the condition and wear of the machine’s base, but we consistently achieve excellent results across all of our refurbishments.
Why Choose Dolby Machine Tool Solutions?
Expert Technicians: Our team has extensive experience in machine slideway refurbishments and understands the importance of precision in CNC systems.
High-Quality Materials: We use only the best materials, including high-grade turcite, to ensure the durability and longevity of the refurbished slideways.
Commitment to Accuracy: We aim to restore your machine slideways to the highest level of accuracy, often meeting or exceeding the original specifications.
Comprehensive Service: Whether you need a full rebuild or a simple repair, our team provides a complete package tailored to your machine’s needs.
CNC Machine Slideway Refurbishment FAQ's
Yes, we can refurbish slideways on most CNC machines. Our team has extensive experience working with various machine types, and we tailor our refurbishment process to the specific needs of each machine to ensure optimal performance and precision.
Yes, we stand behind the quality of our work. All slideway refurbishments come with a warranty, giving you peace of mind that your machine will operate smoothly and accurately after the refurbishment. Contact us for specific warranty details.
Clogged oilways prevent proper lubrication of the turcite, leading to excessive wear and accuracy loss. Without proper oil flow, the turcite can wear out quickly, causing performance issues and reducing the lifespan of your CNC machine. Our refurbishment service cleans and restores oilways to ensure effective lubrication.
Common signs include accuracy issues, increased friction, or visible wear on the turcite. If your machine is showing inconsistent movement, or you notice a decline in precision, it’s likely time for a refurbishment to restore smooth operation and accuracy.
